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STUDYING THE EMISSION OF PRODUCTS FORMED DURING EVAPORATION OF POLYSTYRENE PATTERNS IN THE LOST FOAM PROCESS IN TERMS OF THE WORK ENVIRONMENT


The article presents the ecological aspects of the lost foam technology. The results of environmental tests carried out on an experimental stand for pouring of moulds with liquid metal and knocking out of castings ...

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THE STUDY OF THE KINETICS OF SOLIDIFICATION AND COOLING OF PATTERN MATERIAL IN A DIE


The article presents the developed research methodology that allows the evaluation of the kinetics of solidification and cooling of pattern material in a metal mould ( die). The apparatus was described and the resu...

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SIMULATION STUDIES OF MOULD FILLING CONDITIONS WITH MOLTEN METAL IN EVAPORATIVE PATTERN TECHNOLOGY


Using available thermo-physical parameters, the paper describes the simulation studies of metal flow in mould filled with an evaporative pattern. The final properties of casting made in a lost-foam process are grea...

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HYDROGEN CONTENT IN GREY IRON CASTINGS MADE BY THE LOST FOAM PROCESS


One of the main parameters that determine the correct run of pattern evaporation process is the type and volume of gas evolved from a foamed polystyrene pattern during its evaporation. The process of pattern evapor...

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Making investment patterns – computer simulation


The results of computer simulation and visualisation of the process of making investment patterns are presented. Computer simulation was carried out on pattern materials of variable viscosity, with preset technical and technological parameters of ...

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Laboratory tests to minimise odoriferous emissions of organic pollutants during gasification of polystyrene patterns


The article presents the results of research on the emission of chemical compounds with an unpleasant odour during heating of polystyrene patterns and a solution for reducing their perception in the environment. Studies were carried out using an e...

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STUDY OF FILTRATION CHARACTERISTICS OF THE EXPERIMENTAL CERAMIC LAYERS


One of the main parameters determining proper course of the pattern evaporation process, which takes place in parallel with pouring of the foundry mould with metal, are properties of the ceramic coating applied on a po...

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STUDIES OF ODOUR NUISANCE IN INVESTMENT FOUNDRY


The emission of odours associated with the activities of various industrial plants and facilities is treated as a nuisance, and not as a factor harmful to humans and the environment. The smell, even when subjectively perceived as pleasant, with a ...

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NICKEL LAYER DEPOSITION ON INVESTMENT CASTING POLYMER PATTERNS


The article presents a method of modification of ceramic mould surface on the boundary between lost-wax model - ceramics by using a layer of nickel on a disposable model made of a specified type of polymer e.g. polymethyl methacrylate (PMMA) and t...

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The role of modification processes in ledeburitic class cast steel tribological properties


The work focuses on tribological tests of G200CrNiMo4-3-3 cast steel in the state without modification as well as after modification with FeSi and FeB. The FeSi modification reduced the secondary cementite precipitation in the Widmanstätten p...

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Resistance of materials for patterns and core boxes to the mechanical abrasion – a new test method


Investigation results of erosion-mechanical grinding (wearing) of surfaces of foundry patterns (test samples) made of several kinds of materials are presented in the hereby paper. Investigations contained: resins, wood, painted ...

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Maps of crystal lattice orientation in polyphase microregions as a parameter of the microstructure image of a multicomponent metal alloy


This study includes the results of tests related to selecting the data collection parameters for EBSD analysis, correction and modification of the EBS diffraction patterns, and use of selected functionalities of the commercial OIM s...

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